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Conn's first factory was destroyed by fire 29 January 1883 (his thirty-ninth birthday), and he erected a new building on the same site.
In 1886 rumors began to circulate that Conn wanted to move his business to Massachusetts.
He decided to try adhering rubber stamp material to the rim of a mouthpiece which he hoped would conform to his lips.
After he showed his friends his idea, he realized that there was tremendous demand for his invention.
When his enlistment expired he returned to Elkhart, but re-enlisted on 12 December 1863 at Niles, Michigan in Company G, 1st Michigan Sharpshooters.
At the age of nineteen on 8 August 1863 he was elevated to the rank of Captain.
It was in 1874 when Conn converted a discarded sewing machine frame into a simple lathe and started to turn out his mouthpieces and was soon in full production (Subsequently, Conn and Del Crampton became best of friends, and when Conn embarked on his political career, he was a staunch advocate of temperance). By 1877, Conn's business had outgrown the back of his grocery store, and he purchased an idle factory building on the corner of Elkhart Avenue and East Jackson.
The business also distributed American-made and imported guitars, banjos and zithers.The company's product line now centered around the 'Wonder' cornet, but in 1885 Conn began importing French clarinets and flutes. Lefebre, a well known soloist with both Patrick Gilmore's and John Philip Sousa's bands.Conn started production of the first American-made saxophone in 1888, after being shown an Adolphe Sax saxophone by his employee Ferdinand August Buescher and agreeing to produce a copy of it. After working on prototypes with advice from Lefebre, Conn settled on production models of saxophones and started regular production around 1892.Its early business was based primarily on brass instruments, which were manufactured in Elkhart, Indiana.During the 1950s the bulk of its sales revenue shifted to electric organs.
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It bought the production facilities owned by Charles Gerard Conn, a major figure in early manufacture of brasswinds and saxophones in the USA.